Charger and power bank Miller ML202 V4
![DSC_3540](https://lygte-info.dk/pic/Other/Charger%20ML202/DSC_3540.jpg)
Miller is mostly know for the ML102 charger (V9, V8, V7, Old ), but they have a few other products. This here is basically a dual slot version of the ML102 with both charger and usb output.
![DSC_3537](https://lygte-info.dk/pic/Other/Charger%20ML202/DSC_3537.jpg)
The actual packing of the ML202 is only a plastic bag without any accessories.
![DSC_3543](https://lygte-info.dk/pic/Other/Charger%20ML202/DSC_3543.jpg)
The charger/power bank is a closed box. The cover is locked in position, but it is easy to remove it.
![DSC_3541](https://lygte-info.dk/pic/Other/Charger%20ML202/DSC_3541.jpg)
The charger has a micro usb power input for charging current.
![DSC_3539](https://lygte-info.dk/pic/Other/Charger%20ML202/DSC_3539.jpg)
And a large usb connector for usb power output.
![DSC_3553](https://lygte-info.dk/pic/Other/Charger%20ML202/DSC_3553.jpg)
The charger has a couple of leds inside the transparant box:
Red: Charging
Green: Battery full
Blue: Usb output is on.
![DSC_3555](https://lygte-info.dk/pic/Other/Charger%20ML202/DSC_3555.jpg)
The charger will only fit one battery length and that is 65mm, i.e. unprotected 18650 cell, it is possible to use both flattops and some buttom tops.
![supportedBatteryTypes](https://lygte-info.dk/pic/Other/Charger%20ML202/supportedBatteryTypes.png)
![DSC_3544](https://lygte-info.dk/pic/Other/Charger%20ML202/DSC_3544.jpg)
The charger can only handle unprotected flat top cells.
Measurements
- Will discharge a battery with 1mA to 2.5mA when not powered.
- When overdischarge protection trips the discharge current is below 0.03mA
- Below 0.5 volt the charge current is uA.
- Between 0.5V and 1.8V the charge current will is in the mA range (See curve).
- Above 1.8 volt full charge current is used.
![ML202%20(PA18650-31)%20%231](https://lygte-info.dk/pic/Other/Charger%20ML202/ML202%20(PA18650-31)%20%231.png)
This is a nice charge curve, charge current is 1.3A and termination current is 0.1A with a good CC/CV charge profile.
![ML202%20(PA18650-31)%20%232](https://lygte-info.dk/pic/Other/Charger%20ML202/ML202%20(PA18650-31)%20%232.png)
The other slot looks the same.
![ML202%20(SA18650-26)%20%231](https://lygte-info.dk/pic/Other/Charger%20ML202/ML202%20(SA18650-26)%20%231.png)
A 2600mAh cell is also charged fine.
![ML202%20(2xPA18650-31)](https://lygte-info.dk/pic/Other/Charger%20ML202/ML202%20(2xPA18650-31).png)
There is no problem running two cell at a time, but the usb charger/power supply must be able to supply 2.5A to maintain full charge speed.
![ML202%200.5ohm%20(2xPA18650-31)](https://lygte-info.dk/pic/Other/Charger%20ML202/ML202%200.5ohm%20(2xPA18650-31).png)
Adding a resistor in series with the power supply to simulate a weak usb charger will reduce the charge current, but it do also interfere with the termination. The charger terminates to early.
![Temp2898](https://lygte-info.dk/pic/Other/Charger%20ML202/Temp2898.png)
M1: 30,9°C, M2: 31,6°C, M3: 33,8°C, HS1: 35,9°C
It stays very cool during charge.
![Temp2900](https://lygte-info.dk/pic/Other/Charger%20ML202/Temp2900.png)
M1: 31,8°C, M2: 32,3°C, M3: 31,2°C, M4: 34,9°C, HS1: 37,0°C
![ML202%20load%20voltage%20sweep](https://lygte-info.dk/pic/Other/Charger%20ML202/ML202%20load%20voltage%20sweep.png)
Here is a look at the charge current at different voltages.
![PowerOn](https://lygte-info.dk/pic/Other/Charger%20ML202/PowerOn.png)
The charger do not have any computer chip inside, this makes it start immediately.
USB output
- Can be used as UPS, will draw more power from the usb input.
- Will discharge a battery with 1mA to 2.5mA when not powered.
- When overdischarge protection trips the discharge current is below 0.03mA
- When drawing usb power while charging, the power is taken from the usb input.
- Usb output is coded as USB charger (DCP)
![ML202%20(PA18650-31)%20%231%20load%20sweep](https://lygte-info.dk/pic/Other/Charger%20ML202/ML202%20(PA18650-31)%20%231%20load%20sweep.png)
![ML202%20(PA18650-31)%20%232%20load%20sweep](https://lygte-info.dk/pic/Other/Charger%20ML202/ML202%20(PA18650-31)%20%232%20load%20sweep.png)
With one battery it can supply 1A output current, but as can be seen below not for long.
![ML202%20(2xPA18650-31)%20load%20sweep](https://lygte-info.dk/pic/Other/Charger%20ML202/ML202%20(2xPA18650-31)%20load%20sweep.png)
With two batt the current can reach 1.25A, but it will not terminate on overload anymore.
![ML202%20(2xPA18650-31)%20charging%20load%20sweep](https://lygte-info.dk/pic/Other/Charger%20ML202/ML202%20(2xPA18650-31)%20charging%20load%20sweep.png)
The usb output will also work when usb input power is connected and it maintains full usb output voltage.
![10ohm](https://lygte-info.dk/pic/Other/Charger%20ML202/10ohm.png)
There is 17mV rms and 156mVpp noise. This is very good values.
![5ohm](https://lygte-info.dk/pic/Other/Charger%20ML202/5ohm.png)
There is 30mV rms and 220mVpp noise.
![5ohmDual](https://lygte-info.dk/pic/Other/Charger%20ML202/5ohmDual.png)
There is 24mV rms and 170mVpp noise. Using two batteries will reduce the noise slight.
Tear down
![DSC_3556](https://lygte-info.dk/pic/Other/Charger%20ML202/DSC_3556.jpg)
To look inside the box four screws must be removed.
![DSC_3557](https://lygte-info.dk/pic/Other/Charger%20ML202/DSC_3557.jpg)
It looks very symmetrical, but each channels is not completely separate. The usb output is controlled from U5, it handles two inductors, but is a single channel boost controller.
![DSC_3558](https://lygte-info.dk/pic/Other/Charger%20ML202/DSC_3558.jpg)
There is nothing on this side of the circuit board.
Conclusion
The design makes it fairly handy for a power bank (Dedicated power banks is usual smaller) and it can also easily be used as a 18650 charger.
It works fairly well, but as my test shows there are a few details that could be better.
Notes
The charger was supplied by Gearbest for a review.
Here is an explanation on how I did the above charge curves: How do I test a charger
Read more about how I test USB power supplies/charger